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Handling Systeme

Handling Systems Semiar

The seminar ‘Handling Systems in Production’ provides a comprehensive understanding of modern automation and handling solutions and their role in efficient and digitalised production. The focus is on the integration of handling systems as the central link between individual process steps within the value chain.
Participants will learn how different technologies – ranging from traditional mechanical systems to robotics, automated guided vehicles and intelligent grippers – can be deployed in a targeted manner to automate processes, increase flexibility and boost productivity.
In addition to the technological fundamentals, economic, organisational and safety aspects are also covered. The seminar provides a practical demonstration of how handling systems can be successfully planned, implemented and operated – embedded within modern Industry 4.0 environments.

Handling Systems

This seminar provides in-depth knowledge of the technologies, applications and success factors of handling systems in production.


1. Fundamentals and Technologies
  • Overview of handling systems and their importance in production
  • Context within automation and Industry 4.0
  • Technologies such as AGVs, robots and automated systems
2. Types of Handling Systems
  • Pallet handling and workpiece handling
  • Vise handling and tool handling
  • Combinations and hybrid forms depending on the application
3. Components and Systems
  • Zero-point clamping systems and gripper systems
  • Additional options and expansion possibilities
  • Mechanical, pneumatic and hydraulic solutions
4. Robotics in Production
  • Portal, gantry and Cartesian systems
  • Articulated-arm robots, delta robots and parallel kinematics
  • Collaborative robots (cobots) and their application 
5. Process integration
  • Integration of handling systems into the overall process chain
  • Feeding, storage and removal systems
  • The importance of material flow and chip management
6. Design and simulation
  • Use of 3D design for planning
  • Advantages in terms of precision, visualisation and efficiency
  • Simulation for system optimisation
7. Digitalisation and networking
  • Integration of IoT, big data and digital twins
  • Use of software solutions throughout the processes
  • Importance of interfaces (e.g. OPC UA, MQTT) for communication
8. Control Systems and Sensors
  • The role of control systems and sensors
  • Ensuring stability, quality and process monitoring
9. Standards and Safety
  • Regulatory requirements (e.g. Machinery Regulation MVO 2023/1230)
  • Safety requirements and technical documentation
  • Consideration of cyber security
10. Operation and Maintenance
  • Key performance indicators such as availability and their significance
  • Maintenance, inspection and servicing
  • Retrofitting and continuous optimisation
11. Cost-effectiveness and Implementation
  • Needs analysis and cost-benefit assessment
  • Technology selection and implementation strategies
  • Staff training and long-term planning
12. Methodology and learning format
  • Interactive seminars and workshops in small groups (9–12 participants)
  • Practical examples from industry
  • Supplementary coaching services to ensure sustainable implementation
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